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Some measurements are performed on drive shafts and bearing seats after the turning operations that are carried out before the gear teeth are cut. The measuring system supplied by Hexagon Metrology supports various stages of the manufacturing process for the BP Riduttori gears.
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We can also rely on Curve Analyzer, a very useful application package for the quick analysis of the 2D profiles that are typical of our daily work”
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This gives us a full detailed analysis of every gear type and allows us to generate inspection reports that go with our products and certify their quality. With the high degree of specialisation in the field, we’ve opted for the QUINDOS measurement software, complete with several application modules dedicated to the various types of gears. This enables us to access and measure even the most complex gears. It is attached on an indexable head, allowing repeatable orientation in hundreds of positions in space. We have a continuous scanning sensor, which is essential for the accurate probing of profiles. Our DEA Global Silver has a comprehensive range of equipment as regards to both sensors and software. Opting for a tool like a measuring machine has therefore been the obvious choice. These were certainly very reliable, but less effective on the other hand, and sometimes they struggled to provide an overall evaluation of not only gears but also drive shafts, slots and bearing seats. Bortolami said: “Before acquiring a measuring machine, we used traditional measuring tools and equipment. Less frequent, but not uncommon, are cases in which we have to reproduce and possibly alter existing gears whose geometric characteristics or mathematical models are unknown, and real reverse engineering is therefore required.”Īs a solution to their dimensional inspection challenge, BP Riduttori recently purchased a DEA Global Silver 9.12.8 coordinate measuring machine, equipped with a TesaStar-sm indexable probe head, a Leitz LSP-X1 continuous scanning sensor and QUINDOS 7 software. We often support the technical departments of our customers to assess the best solution as early as the design stage. On the contrary, we wanted to make our experience of over 40 years available to those who require specialised components and consultancy at the design and manufacturing stage. “Our company did not want to step on the throttle with mass production. From the most traditional but more and more demanding applications for powertrains through to high-accuracy machines for the pharmaceutical industry, to gyro control mechanisms, each of them has different characteristics and requirements. As a result, the mechanical designer will create the gear geometry as a function of the characteristics of the machine that is going to hold the gear, not vice-versa. They allow the correct, efficient and effective transmission of motion and minimise the wear, noise and loss of precision. However, as the system gets more complex and accuracy requirements get higher, dedicated gear profiles and couplings become necessary. When the kinematic system that the gear is a component of has relatively simple characteristics, you can use off-the-shelf gears. This is the reason that BP Riduttori products are extremely diverse and cover a wide range of different gears, from the most common spur gears and helical gears to Gleason spiral bevel gears, differential reduction gears, bevel gears, worm screws, drive shafts, gearbox speed multipliers, angled gear units and worm screw jacks.įederico Bortolami, second-generation owner and technical director of the company explains: “The applications of gears in the real world are extremely varied and although gears may meet specifically defined requirements, they are subject to a good deal of variation. Over time it has developed and consolidated an in-depth expertise in the manufacturing of gears based on a customer’s drawing or on a sample, often producing small lots rather than large batches. The company, established in 1968, manufactures high-quality gears and gearboxes. A small company but one with great technical expertise, for years many renowned companies in the transport, railway and pharmaceutical industries have relied on BP Riduttori to supply a vast array of gears and gear teeth. Experience, specialisation, product customisation – these are the three mainstays of BP Riduttori, a family-owned company based in the province of Venice.